Hydraulic seal factory manufacturer 2024: The Primary Seal – While two of the sealing points in a seal design are simple static seals, the seal between the rotating and stationary members needs a little more consideration. This primary seal is the basis of all seal design and is essential to its effectiveness. The primary seal is essentially a spring loaded vertical bearing – consisting of two extremely flat faces, one fixed, one rotating, running against each other. The seal faces are pushed together using a combination of hydraulic force from the sealed fluid and spring force from the seal design. In this way a seal is formed to prevent process leaking between the rotating (shaft) and stationary areas of the pump. The surfaces of the seal faces are super-lapped to a high degree of flatness; typically 2-3 Helium light-bands (0.00003” / 0.0008mm). If the seal faces rotated against each other without some form of lubrication they would wear and quickly fail due to face friction and heat generation. For this reason some form of lubrication is required between the rotary and stationary seal face; this is known as the fluid film. Read even more details on https://www.dmsseals.com/rod-seals.
A mechanical seal is a very effective device. Every centrifugal pump must accommodate a spinning shaft while mechanically maintaining fluid or gas contained in the “wet end” of the pump. Mechanical seals consists primarily of a rotary seal face with a driving mechanism which rotates at the same speed as the pump shaft, a stationary seal face which mates with the rotary and is retained using a gland or in some pump models an integral stuffing box cover, a tension assembly (utillizing springs or a metal bellows) keeps the rotary face firmly positioned against the stationary face preventing, excluding, and containing contamination and leakage, both when the pump is not in operation and when the pump shaft is rotating. Static sealing gaskets, orings or elastomeric bellows are strategically located to complete the seal assembly.
However, hydraulic transmission also has disadvantages compared with mechanical transmission: It is easy to leak and not friendly to the environment. High manufacturing precision is required. Low efficiency. The transmission ratio is not fixed. Due to the special working environment of construction machinery, its hydraulic system has the following characteristics: The working hours are irregular, and sometimes work continuously for a long time. The working environment is outdoors, the working temperature difference is large, and the working environment is dusty. The machine itself walks. Due to the limitation of volume and weight, the hydraulic oil tank is generally relatively small. Due to the volume and weight, the working pressure of the hydraulic system is high, usually above 20MPa, and the highest is about 40Mpa.
The bearing seal maintains lubrication where needed and helps protect the working part from abrasive particles and corrosive moisture. The seals are precisely configured to provide extremely low friction and excellent contamination resistance. It is perfect for high speed or low torque equipment as well as dusty environments. Moreover, the seal is reasonably designed to provide superior resistance to foreign particles.
It adopts the most ideal design and improved sealing performance and can minimize the high strength of local stress. This type of seal is designed to simplify installation and reduce particle generation. Moreover, it can be quickly and easily installed and removed to facilitate hardware assembly. It perfectly combines a custom seal design, proprietary bonding technology, and excellent plasma resistance developed for semiconductor applications. And its unique structure can minimize common installation problems.
Since the scraper seal is made of the special material, PTFE, it has an impurity immersion function. Therefore, when combined with the piston rod seal and the metal bushing, it can prevent damage to the piston rod and prevent the accumulation of oil pressure. It has a diameter range of 3-1600mm and a temperature range of -30°C + 200°C. The wiper scraper seal can operate at speeds of up to 5 m/s. It has high wear resistance, tear resistance, low-temperature resistance and good strength. Our wiper seals can be used in combination with piston seals and anti-wear rings to prevent oil in the cylinder from being mixed with foreign matter, which causes damage to the working seal. It is especially suitable for piston rods with a large diameter. Moreover, it has a wide range of applications, such as agricultural machinery, injection moulding machines, forklifts, cranes and so on.
Influence of flange form: Different flange forms require different gaskets. Smooth-faced flanges are generally only used for low pressure, with soft thin gaskets; under high pressure, if the strength of the flange is sufficient, smooth-faced flanges can also be used, but thick soft gaskets should be used, or inner belt reinforcement should be used. Wound gasket for ring or reinforcement ring. In this case, metal gaskets are also not suitable, because the required pressing force is too large, resulting in large deformation of the bolts, making the flange difficult to seal. If a metal gasket is to be used, the smooth surface should be reduced to reduce the contact area with the gasket. In this way, under the condition of the same bolt tension, the compressive stress of the reduced narrow smooth surface will increase.
Support and positioning The piston and piston rod are radially supported and positioned in the cylinder barrel. Isolate the two pairs of motion pairs of piston and cylinder, piston rod and guide sleeve to prevent direct scratches, abrasions and strains between the motion pairs. Especially when the motion pairs are all steel parts, they must be isolated, otherwise they will be easily strained. The guide belt also has an important role to reduce the friction and friction work between the moving parts, reduce the ineffective work and heat. Vibration absorption and noise reduction Reduce system vibration and noise. It is mainly filled with tetrafluoroethylene and phenolic cloth, and there are also a very small amount of polyoxymethylene, nylon and soft metal. Discover more info on dmsseals.com.
DMS Seals is a scientific and technical mechanical seal manufacturer and oil seal supplier specializing in seal production, sealing material development, and the conception of sealing solutions for special working conditions. We have 120 employees, including 70 senior technicians. DMS Seals has a number of invention patents and leading production processes. The R&D team is able to design and develop Rubber Seal & Hydraulic Seals for various mechanical sealing systems under complex conditions. We have already passed the certification of ISO 9001 and TS 16949.